| New Automatic Stainless Steel Roller-Bending Machine for Aluminum Plate Rolling with Reliable Bearing Component |
Rongwin produces various types of plate bending machines, such as mechanical three-roller symmetrical plate bending machine, hydraulic three-roller symmetrical plate bending machine, upper-roller universal plate bending machine, four-roller plate bending machine, etc. The plate rolling machine is a shaping machine for continuous point bending of plates. It has the function of rolling O-shaped, U-shaped, multi-segment R and other shapes of plates. Meet the needs of different customers
Product Description
Product advantages
Main Function
This device is three rollers symmetrical mechanical rolling machine. It is used to Bend steel into drums shape with different diameters. And it is widely used in boiler industry, chemical industry, mine industry, building industry, shipbuilding industry
Main structure and work principle
A.This machine is symmetrical rolling machine, down up roller and then let up and down rollers do opposite roll to bend steel plate.
B. This machine composed of two parts those are working part welded in whole chassis and moving part. Working part composed of left and right bearing base, one up roller, two bottom rollers (the material of the three rollers is 45#steel and do heat treatment),lifting screw and turbine and other accessory parts. Down rollers drive up roller to move, up roller can do up and down move by height way. Drive part composed of main motor, main speed reducer and other accessory parts.
C. Bottom rollers were drove by main motor through main speed reducer, output spindle of main speed reducer driven to two down rollers by one group gears, the revolve direction of rollers adjusted by main motor.
D. Upper roll lifted by accessory motor through vice speed reducer drive worm and worm wheel mechanism of right/left rolls bearing base. That to let the lifting pole do up and down move.
E. Unloading device is designed to remove the workpiece after drums bended into shape. Before unloading the upper rolls move to up limit position, the balance device on upper rolls ends hit upper rolls ,draw out the spindle of the pin ,then to remove the workpiece
Main Part and Techniques
Details
Supply range and packing
A.Body part Up and bottom rollers devices, main motor device, balance device, rack of machine, base and so on.
B.Electrical control system
C.Lubrication system
D.Components related to the whole machine
E.Spare part provide by machine
F.Technical files provide by machine
a. Install drawing, electronic drawing, reference ,certificate, container loading list. b. Inspection of material, report of heat treatment, material machine test and so on.
Working Principle
1,Upper roller can do both level movement (move from left to right)and vertical movement (move from up to down).
2,Bottom roller is fixed. It just does rotation clockwise and counterclockwise. 3,pre-bending is achieved by horizontal movement of upper roller and presses the end of plate .High precision pre-bending, freely control the straight side of plate. 4,rolling round, it is achieved by means of the motor and reducer to drive two bottom rollers.
Upper Roll Universal Rolling Machine Technical Characteristics
1.Drum-shaped upper roller, lower roller and lower roller are coordinated and adjusted for high-precision product straightness. Drum-shaped upper roller is adopted, and the upper roller drum-shaped preset amount is generally 70% of the uniform load of the roller to preset; the lower roller with smaller diameter is supported by the lower part of the lower roller with adjustable upper and lower rollers. According to the load of the rolled product, the idler under the lower roller is adjusted to greatly improve the straightness of the product.
2.Rear bending and rolling, high-precision product roundness. The upper roll universal rolling machine adopts rear bending (the feeding direction of the plate is opposite to the moving direction of the upper roll), the upper roll is pressed down while the lower roll rotates, continuously bending, and the end of the plate is directly pre-bent. , To avoid the front bend angle, and can control the length and shape of the remaining straight sides. Generally, the three-roll asymmetric type adopts forward bending. First, the two ends of the sheet are pre-bent, and then symmetrically rolled into shape. Skilled operators are required. The product has a back angle and the shape of the remaining straight edges is difficult to control.
3.Reduce the amount of product misalignment. The upper roll universal bending machine has adopted the following measures to reduce the amount of product misalignment: 1)The bending machine adds a longitudinal alignment device; 2)The dimensional accuracy and shape tolerance of the center distance between the two lower rollers and the two lower rollers are used as key process control; 3)The synchronous electro-hydraulic combination of the upper roller uses a feedback system to automatically level. Displacement sensor detection, the stroke preamplifier signal of the upper roller cylinder is amplified, the industrial control computer compares, the high and low levels are given to the programmable controller, and the electromagnetic reversing valve solenoid at both ends of the upper roller is controlled, constant feedback comparison, synchronous precision control Within ±0.15mm.
Main Function
The main structure of the equipment is composed of upper roller device, lower roller and horizontal moving device, supporting roller device, main transmission device, overturning device, left and right side frame, chassis and balance device.
1.Upper roller device
The upper roller device is composed of main oil cylinder, upper roller bearing seat, upper roller, double row self-aligning bearing, etc. The two main cylinders provide the pressurizing pressure required to roll the sheet, and the working pressure of the main cylinder is 20 MPa. The double row self-aligning bearing adopts low-speed, heavy-duty spherical roller bearings. The upper roller is in the shape of a drum, and the load coefficient of the maximum pressure of the upper roller is 0.7 uniformly distributed load to preset and compensate the deformation and deflection of the upper roller. The upper roller is made of alloy steel 42CrMo, after rough machining, quenching and tempering treatment: HB240-280, roller surface quenching: HRC40-52, According to the JB/ZG4289-86 roll steel standard, the static safety factor is 3, and the rigidity conforms to (1/700~1/1000)L . L-refers to the distance between the center lines of the racks on both sides.
2.Lower roller and horizontal moving device
The lower roller device is composed of the lower roller, the lower roller bearing seat, the lower roller input gear, and the lower roller sliding bearing. The material of the lower roll is alloy steel 42CrMo, after rough machining, quenching and tempering treatment: HB240-280, roll surface quenching: HRC40-52, according to JB/ZG4289-86 roll steel standard, static safety factor of 3, rigidity conforms to (1/700~ 1/1000) L
L-refers to the distance between the center lines of the racks on both sides.
The sliding bearing of the lower roller is made of SF-1 self-lubricating composite material. The horizontal moving device is powered by the horizontal moving motor, and the upper roller device is driven to move horizontally through the worm gear box, worm gear and screw nut mechanism, so as to realize the asymmetric rolling of the plate. The main drive of the lower roller provides power through the main drive output gear, the lower roller input gear, and the open transmission torque to the lower roller.
3.Support roller device
The supporting roller device is composed of supporting roller, screw mother screw mechanism, inclined wedge mechanism and so on. The roller is made of 45 steel, quenched and tempered, and the hardness is HB190~220. The surface hardness of the roller is lower than that of the lower roller, and the surface is turned with spiral grooves, which effectively prevents the oxide scale and impurities of the lower roller from damaging the working surface of the lower roller. . There are a group of four rollers in each group, which can be adjusted up and down according to the load size of the rolled sheet specification.
4.Main drive
The main transmission device is composed of a main motor, a cylindrical gear reducer and a coupling.
5.Tipping device
The tipping device is composed of a ram, a tipping cylinder, etc. The piston rod of the overturned cylinder is chrome-plated. The overturning device facilitates the removal of the product along the axial direction of the roller. 6.Fixed and overturned side frame and chassis The fixed and overturned side frame and chassis are welded parts of steel plates, which are annealed after welding to remove stress and shot peened. The fixed, overturned side frame is used to house the two main cylinders. The chassis adopts a frame structure, with high torsion resistance section coefficient, few anchor bolts, and convenient installation and debugging.
Details
1.Hydraulic system
The hydraulic system consists of hydraulic pumps, valve blocks, fluid connections, hydraulic accessories, etc.
The hydraulic valve adopts superimposed valve series, with simple pipeline layout and convenient maintenance and debugging.
The system consists of three circuits, overpressure protection and pressure regulation circuit, synchronization circuit, and speed circuit.
The pressure regulating circuit regulates the working pressure of the system through the main relief valve.
The working pressure of the system is 20MPa. Synchronous circuit uses a shunt throttle valve to synchronize the rising and f alling coarse steps of the upper roller, and the throttle valve adjusts up and down; the displacement sensor detects that the positioning accuracy of the upper roller synchronization is ±0.15mm.
The speed loop controls the overturning and resetting of the machine on the overturned side, and adjusts the loop throttle speed through the throttle valve. The rising and falling of the upper roller are respectively provided with overflow valves for pressure limit protection.
2.Electrical control system
1.Overview.
The electrical control system of the equipment consists of an electrical control cabinet, an operating console, and a handheld button box. The power supply is three-phase four-wire system 380V/50Hz. The control circuit adopts PLC programmable controller system, with few relays, reliable action and long life. The control cabinet is equipped with all control buttons, indicator lights, programmable displays, etc. to complete the rolling process of the product to monitor the rolling working status and operation control of the whole machine.
2.Various protection.
Each motor has a corresponding circuit breaker for over-current short-circuit protection; Each motor has a corresponding thermal relay for overload protection; The horizontal movement of the upper roller and the lifting of the supporting roller have corresponding limit switches for limit protection; The overturning and resetting of the overturning cylinder are respectively equipped with upper and lower limit switch limit protection; The main power circuit breaker has a shunt release, and there are "emergency stop" buttons on the console and the side of the overturned support to cut off the main power remotely.
3.Various interlocks.
After the tipping frame is fully reset, the upper roller lifting, moving forward and backward, the lower roller forward and reverse, and the supporting roller lifting and other actions can be carried out (use the "tilt frame reset" limit switch for detection); When the upper roller is in the upper position, the upper roller moves horizontally, and the overturned side falls alone cannot be carried out (the "upper roller upper position" limit switch is used for detection); When the working pressure of the upper roller pressure relay is greater than 1/3P, the upper roller cannot move back and forth, and the supporting roller cannot rise or fall (the pressure relay is used for detection).
4.Fault indication.
When the lower roller motor, horizontal movement motor, and idler motor are overloaded, the fault indicator will prompt, and help information can be obtained on the display; When the PLC fails, the fault indicator will indicate.
The machine adopts the four-roller structure with the upper roller as the main drive, providing the plates bending with torque through the engagement between the gear of the moderator and the gear of the upper roller. The lower roller makes vertical movements and imposes a force on the piston through the hydraulic oil in the hydraulic cylinder so as to clamp the plate tight. Side rollers are arranged on the two sides of the lides of the lower roller, and make inclining movement along the guide rail, and provide drive through the screw,the nut,the worm and the lead screw.
Main Function
The W12 four-roller plate bending machine is a metal plate bending and correction machine, specially used for the forming and bending of metal plates. The pre-bending and curling of cylindrical and arc-shaped workpieces of various specifications can be completed after one feeding, and rough shaping of metal sheets can also be performed. It is widely used in shipbuilding, boiler, aviation, bridge, hydropower, chemical industry, metal structure and machinery manufacturing industries. Machine tool usage environment: temperature 5-40°, humidity less than 80%; power supply 380V50Hz.
Overview of the main structure
This machine is a four-roller plate bending machine. Its structure is shown in Figure: 1. The upper roller is the driving roller, the lower roller and the side roller are driven rollers. The position of the upper roller is fixed. The lower roller can move up and down. The upper roller is mechanically driven. The roller drive is driven by the gear engagement between the upper roller and the lower roller, and the rotation of the side roller is driven by the friction between the steel plate and each roller. The lifting and lowering of both ends of the lower roller is caused by the oil cylinder. The turning and resetting of the bearing body on the front side of the upper roller are performed by an oil cylinder. Each roller bearing body and oil cylinder are installed in the frame at the left and right ends. The left and right frames are the main body of the four-roller plate bending machine. They adopt a welded structure and are installed on the overall welded bottom. All operations are performed on the operating system. Compared with the symmetrical three-roller plate bending machine, this four-roller plate bending machine can directly pre-bend the end of the plate without using other equipment molds, and the remaining straight edge is smaller; compared with the asymmetric three-roller plate bending machine, it can The sheet is rolled into workpieces without turning around. This not only improves efficiency and ensures the quality of workpieces, but also makes the process simple, easy to operate, and reduces the labor intensity of workers.
1,left rack 2,Fall over 3,Upper roller part 4,Lower roller part 5,Side roller part
6,Connecting rod 7,Base 8,Right rack 9,Transmission part 10,Hydraulic part
Details
Numeric Controls
To roll a lot of identical plates, just press the "start" button. All the movements will be automatically performed by the CNC (as different materials change the diameters, manual corrections can be required, to improve the results).It is suggested to roll in one pass automatic mode up to 60~70% of the pre-bending capacity (multiple passes parts can be eventually programmed in Editor mode). Proven programs can be saved in memory, for future use.
Technical Parameters
Packaging & Shipping
Company Profile
Founded in 2017 years ,Nanjing RONGWIN Machinery Technology Co., Ltd is focus on press brake manufacturing and a professional one-stop smart custom metal fabrication solution service supplier .
We are committed to building a strong Chinese metal working machinery and spare parts supply Chain System , We have a dream "Let China's one-stop smart custom metal fabrication solution serve the world " and "We want to become a respected Chinese press brake manufacture,live 100 years " That's why we're always trying to keep our users satisfied .
We are specialized at metal working machinery and spar parts, like press brake, panel bender,fiber laser cutting machine, shearing machine, rolling machine, V grooving machine, hydraulic press, power press, ironworker, notching machine, tube cutting machine,tube bending machine ,HVAC Dust Machine, punching die, blades, kinds of toolings, etc. We can give customer all the aspect solutions for the metal industry fabrication machinery. We can guide customers for choosing their metal processing equipment so that customer can get the most cost-effective solution by our guide. Meanwhile we also can do O E M & O D M service. We have professional engineer support, high efficiency sales team and competitive price , we design our machine in a top class level which makes our machine in a good looking appearance , due to the good after sale service and reliable quality, we have sold to many foreign customers, they like our machines, they usually buy from us not only one time, now we already sold to more than 70 countries, including Europe, South America like Brazil, USA, Canada, Russia, Vietnam, Pakistan, Australia ,New Zealand, Africa, Middle East country etc. After several years' development, We already applied some patent, and also got CE certificate and SGS for Press Brake, Laser Cutting machine,Panel Bender,V grooving machine etc, we will grow up together with our customer's support, we believe that our company will have a bright future.
Please trust ROGNWIN .We are always trying to make you satisfied .
FAQ
Q1: Can you give us a better price?
A: The more products you buy, the more discounts you get.
Q2: Can I make a OEM order?
A: We can supply different sizes.our products can be customized.But you need to tell us more detailed requirements.
Q3: How does your factory do regarding quality control?
A: "Quality is priority." Our team always attach great importance to quality controlling from the very beginning to the verv end.
Q4: What's your MOQ order?
A: Usually it's a minimum order. If you need more, we can negotiate a discount.
Q5: How to find the right product?
A: You can provide us with photos or your requirements, and we can give you Suggestions as appropriate
Rongwin produces various types of plate bending machines, such as mechanical three-roller symmetrical plate bending machine, hydraulic three-roller symmetrical plate bending machine, upper-roller universal plate bending machine, four-roller plate bending machine, etc. The plate rolling machine is a shaping machine for continuous point bending of plates. It has the function of rolling O-shaped, U-shaped, multi-segment R and other shapes of plates. Meet the needs of different customers
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